Chemtech Services, Inc.

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Telephone: 815-744-4696

Fax: 815-744-3938

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Distillation

Chemtech designs distillation systems ranging in size from laboratory to production facilities. The basis of design for a distillation plant starts in our laboratories where we define the specific distillation characteristics of the customer's product. Chemtech's laboratories are equipped with a number of glass distillation systems ranging from simple condensers used with batch processes to fractional distillation columns, wiped film evaporators, and our specialty, high vacuum short path distillation systems. In order to assure the laboratory distillation achieve the molecular separation required, Chemtech has a variety of analytical devices available ranging from traditional automated titrating equipment to auto-sampling Gas Chromatography.

Laboratory distillation provide the initial engineering basis for designing a pilot plant of commercial facility, but the final test is to conduct trial distillation of commercial quantities in a pilot plant environment. Chemtech operates three multi-stage distillation pilot plants constructed of stainless steel, and equipped with multiple-stage high vacuum pumps to assure mild temperature distillation conditions under high vacuum. The laboratory equipment is capable of operating at vacuum conditions of 0.001 mbar (absolute pressure) and temperature conditions as high as 350°C, which conditions equate to an atmospheric equivalent boiling point over 750°C (or 1382°F). Design circumstances requiring a large commercial distillation facility invariably require confirmation of laboratory data in one of Chemtech's multi-stage, stainless steel pilot plant units where commercial quantities of material can be distilled. The data obtained from pilot plant distillation provides a high level of certainty with respect to scaled designs and allows the final engineering design to be as cost effective as possible.

Lab scale thin film distillations to commercial distillation

Falling Film, Wiped Film Evaporation, and Short Path Distillation Experts

UIC Designed Distillation Systems--the First Name in Wiped Film & Short Path Distillation Systems
The UIC Distillation Equipment Division has more than 30 years experience and know-how in high vacuum distillation technology and process engineering.
-The widest range of evaporators available - from the compact 0.01 square RF1 or KDL1 laboratory unit to the world's largest 50 square meter KD5000.
-Developmental testing and tolling facilities - laboratory and pilot scale distillation trials and testing laboratories in Joliet, Illinois, USA.
-Individually engineered systems - each laboratory, pilot and production plant system is engineered for its specific application.
-Complete System - evaporators, product pumps, cold traps, vacuum pumps and heaters are designed and specified to perform as a complete optimized unit.
-System Startup and Operator Training - our engineers are available for plant installation, start-up training.

Distillation System Applications

High vacuum systems achieve gentle separation of materials at the lowest possible temperatures. Unlike batch distillation systems, which maintain large volumes of the material at distillation temperatures, wiped film and short path evaporators expose products to evaporation temperatures only for a brief period (less than one minute) and evaporation occurs as material flows constantly across the evaporator surface.

Food Pharmaceuticals Chemical Plastics and Thermoset Resins Oil Industry Cosmetics and Nutriceuticals
Food Products
Monoglycerides
Palm Oil
Tocopherols
Fish Oil
Rice Bran Oil
Fatty Acids
Seed Oils
Diglycerides
Butter
Pharmaceuticals
Acid Chlorides
Amino-acid Esters
Vitamin E
Glucose Derivatives
Indoles
Terpene Esters
Natural & Synthetic Vitamins
Beta-carotene
Chemicals
Alcohols
Glycol Ethers
Herbicides
Halo-Hydrocarbons
Insecticides
Silicon Oils
Tall-tan Oil
Waxes
Plastics
Acrylics
Epoxy Resins
Deoxidized Oils
Isocyanates
Phenolics
Plasticizers
Polyethylene
Stabilizers
Thermoplastic
Thermoplastic Resins
Mineral Oils
Base Oil
Bright Stock
Lube Oils
Paraffin Oils
Pitch
long chain Tar
short chain Tar
Cosmetics
Wool fatty Acids
Wool Alcohols
Extracts from Algae
Breem, Brown Moss
Flowers
Roots
Capsicum